A completed 40x60 barndominium in autumn with a residential entry on one end and a wide shop door on the other under one continuous steep roof.
40' x 60' · 2,400 sq ft footprint

40x60 Barndominium Floor Plans in Wisconsin

The 40x60 is the classic barndominium footprint: 2,400 square feet under one roof with a clear 40-foot span, enough for a three- or four-bedroom house, or a smaller house and a shop. In Wisconsin the footprint carries two fixed numbers from the Uniform Dwelling Code. Its 200 feet of perimeter footing goes at least 48 inches below grade (SPS 321.16), and its 2,400 square feet of roof is designed for the county's snow zone. The rest is a layout decision: how much of the 60 feet is house, how much is shop, and whether the shop is heated through the winter.

What actually changes at this size

The dimensions are the easy part. These are the decisions that follow from them.

Snow zone sets the trusses

The Uniform Dwelling Code designs roofs for 40 psf in the northern zone and 30 psf in the southern zone of its snow load map (SPS 321.02). On a 40-foot span that difference shows up in truss design and spacing, so the county goes on the first line of any 40x60 quote.

200 feet of frost-depth perimeter

A 40x60 has 200 feet of perimeter, and under the Uniform Dwelling Code its footings go below the frost line or at least 48 inches below adjacent grade, whichever is deeper (SPS 321.16). A basement under part of it adds depth, not perimeter.

House and shop share one roof

Splitting the 60-foot length between living space and a shop is the common layout. The dividing wall separates a dwelling from a garage or shop, so it is detailed for fire separation and air sealing, and the shop door placement decides how snow is plowed away from it.

A heated shop changes the plan

A shop heated through the winter needs insulation, a heat source and a door that seals, and it can share the house's mechanical room. An unheated shop is cheaper but freezes, so no plumbing goes on its side of the wall. Decide which before the slab is poured, because in-floor heat goes into the concrete.

A completed 40x60 barndominium in autumn with a residential entry on one end and a wide shop door on the other under one continuous steep roof.
What the span has to carry

Forty feet of clear span under a northern snow zone is a roof-framing decision first

A 40-foot clear span is what makes the 40x60 flexible: no interior posts, so walls go anywhere. Under the Uniform Dwelling Code that span has to carry the roof snow load on the code's zone map, 40 pounds per square foot in the northern zone and 30 in the southern zone (SPS 321.02). A third more design load in the north changes the truss or rafter design, the spacing and the connections to the posts or columns, so the zone is fixed before the frame package is priced. The footprint's 200 feet of perimeter footing goes below the frost penetration level or at least 48 inches below adjacent grade, whichever is deeper (SPS 321.16). Those two numbers are the same for every layout inside the box, which is why the 40x60 is easy to compare: the shell is known, and the choices are all inside it.

How people actually split 2,400 sq ft

Three common ways to divide this footprint. Yours does not have to match one exactly — this is a starting point for the conversation, not a catalog.

All house

2,400 sq ft living on one level

Four bedrooms, three baths, an open great room with a vaulted ceiling, a large mudroom and laundry, and a pantry. The garage or shop is a separate building. The simplest way to get a big single-level house under one clear span.

House and shop, half and half

1,200 sq ft living / 1,200 sq ft shop

A two- or three-bedroom house at one end, a 40x30 shop at the other with an overhead door on the gable end, and a mudroom between them. A common approach is to keep the shop above freezing all winter and bring it up to working temperature when it is in use.

Big house, small bay

1,800 sq ft living / 600 sq ft heated garage bay

Three bedrooms and a generous living area, with a two-vehicle bay at the end for a truck, a sled trailer or a boat. The bay doors face the driveway on a gable end, away from snow sliding off the eaves.

40x60 Barndominium: common questions

7 questions worth settling before this plan is drawn. If yours is not on the list, put it in the survey.

How many bedrooms fit in a 40x60 barndominium?
As all living space, 2,400 square feet comfortably fits three or four bedrooms with two or three baths. Split with a shop, the living side is usually 1,200 to 1,800 square feet, which fits two or three bedrooms.
Does a 40x60 need interior posts?
Usually not. A 40-foot clear span is common for both post-frame trusses and steel rigid frames. The span has to carry the Uniform Dwelling Code snow load for your county, 40 psf in the northern zone and 30 psf in the southern (SPS 321.02), which is why the county is the first question on any frame package.
Is a 40x60 better as post-frame or steel?
Both work. Post-frame, which Wisconsin buyers usually call a pole barn home, uses wood posts and trusses and is familiar to most local crews. A steel frame uses rigid frames on concrete piers and suits very tall sidewalls or wide doors. Either one sits on footings taken at least 48 inches below adjacent grade under the Uniform Dwelling Code (SPS 321.16).
Can I heat the shop side with an outdoor wood boiler?
Some owners do. The Wisconsin DNR says it has limited ability to address outdoor wood boiler problems and directs people to local ordinances, which some communities use to regulate them. An indoor wood stove in the shop is a different question: under SPS 323.045 it must be tested and listed, and it may not go in a garage unless it is listed for that use. For a boiler, check with the town or county before planning the shop's heat around one, and keep a backup for when nobody is there to fire it.
Where should the overhead doors go?
On a gable end if at all possible. A steel roof sheds snow off the eaves in sheets, and a door under the eave is buried after every thaw. A gable-end door stays clear, and the driveway can be plowed straight to it.
Who issues the permit for a 40x60 with living quarters?
Any building with a dwelling in it is covered by the Uniform Dwelling Code, which is enforced by the city, village or town, by the county where the municipality has not enacted its own ordinance, or by a State-contracted inspection agency where neither enforces (SPS 320.06). The Wisconsin uniform building permit is issued before any excavation begins (SPS 320.08).
How do I start?
Start the survey with your county, how much of the 40x60 you want as house and whether the shop will be heated. That sets the snow zone, the split and the mechanical plan, which together shape the first drawing.

Want this drawn for your program and your parcel? That is where a build actually starts.

Start your plans

Tell us what you want to build and we will draw a 40' x 60' building for your program, then confirm what it looks like on your parcel, which office permits it, and a realistic budget range. That conversation costs nothing.